Wiren Board NETMON-1

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Wiren Board NETMON-1 is a universal controller for automation with open software based on Linux, a built-in GSM modem and designed in a case for installation in a 19" rack.

Designed for monitoring of network and telecommunication equipment, polling of sensors and counters, remote power management.



thumb|400px|Wiren Board NETMON-1

Wiren Board NETMON-1 (back side)


Technical specifications

Software
Operating System Debian Linux 7.0. Mainline kernel 3.19.
Controller
CPU Freescale i.MX233 454 MHz
RAM DDR SDRAM 64 MB
ROM MicroSD card 32 GB max
"'Wireless interfaces'"
Wi-Fi 802.11 b/g/n 2.4 GHz (optional, installed in the USB connector inside the device)
GSM/GPRS 900 / 1800MHz. GPRS multi-slot class 10/8 max. 85.6 kbps (downlink). MiniSIM card (full size)
"'Wired interfaces'"
Ethernet 10/100 Mbps, RJ-45
USB 2.0 Host (inside case)
2xRS-485 software support for Modbus RTU, ADICON/A-BUS/Uniel, Smartbus G4 protocols
2xRS-232 one port on the front, one on the back.
Debug console Debug UART connects via USB-UART adapter
1-Wire Connecting temperature, humidity sensors
Connect sensors
8x ADC up to 20V
22xDry contact Connection of buttons, reed switches, counters with pulse outputs.
Outputs
2hrele 220V/10A, normally closed. Pairs IEC-320-C13 socket - IEC-320-C14 plug on the rear panel.
4hRelay 220V/6A, switching group of contacts. Displayed on the front panel terminals.
"other"
Buzzer beeper.
Real time clock RTC battery Backup
Watchdog timer Separate hardware watchdog, restarting the device entirely by power supply
Temperature and humidity sensor built-In sensor sht10 inside the case
"food"
Power consumption <5 W (peak - up to 12 W)
Battery backup built-in li-ion battery (option: 1800mAh or 3600mAh)
twisted pair power Passive Power over Ethernet
Overall dimensions 431 x 203 x 43 mm , 19" rack mount housing, 1U
Operation operating temperature - 0..70C (-40..85C on request) Varnish for moisture protection.


Package

  • Wiren Board NETMON-1 controller
  • memory card with Linux OS
  • 4pcs counter terminals
  • 19" rack mount housing kit


Preparation for work

  • Remove the top cover of the housing
  • Install the power button connector into the connector
  • Insert a SIM card if required
  • Install rack mounts
  • Install the top cover of the housing, tighten the screws included in the kit


Power Supply

External power supply

The permissible power range is 5-22V. The average consumption of the device is 1.5-2 watts. But since the GSM module consumes up to 8W impulsively, it is recommended to use power supplies with a power of at least 10W.


Power plug for standard jack 5.5x2.1 mm located on the rear panel. Power can also be supplied to the corresponding pins (see Pinout below) of the RJ45 connector on the rear panel.


Power over Ethernet

Supports Power over Ethernet (Passive PoE) via RJ45 connector on the front panel. Supports the standard voltage of 12V and 15V. See Power over Ethernet.


Battery

The Wiren Board NETMON-1 can be equipped with one or two Li-Ion (Li-Pol) batteries with a maximum voltage of 4.2 V. When the power is connected, the battery is charged with a current of up to 0.5 A.

Protection against charging at low temperatures and overheating.



GSM/GPRS-modem

Wiren Board NETMON-1 comes with 2G (GPRS) modem that supports GPRS, CSD, sending and receiving SMS.

The GSM antenna is connected to the SMA connector on the back of the controller. If the GSM signal is weak, it is recommended to use a remote antenna and place it away from the controller.



USB port

Wiren Board NETMON-1 has one USB port (Host, type A) inside the case. The port is designed to connect Wi-Fi sticks, 3G modems, etc.


External load switching

Back panel

thumb | 500px | Inputs/outputs for 220V control and GSM antenna connector

The Wiren Board NETMON-1 is equipped with two power switching groups on the rear panel.

Each group consists of an IEC-320-C14 plug (input) and an IEC-320-C13 socket (output). The input and output are connected via a relay. The relay is normally closed (i.e. when WB NETMON-1 is off, the sockets are on).

Rated relay current: 16A/250VAC. The relay opens only one (phase) wire. It is recommended to use outputs for switching resistive load up to 10A.

On request, a configuration is available to use a common input to both outputs.


Front panel

thumb | 300px | Front panel relay outputs

There are four groups of relay outputs, output on the connector terminals, on the front panel of the Wiren Board NETMON-1.

Each relay is switchable, i.e. contacts NO (normally open), NC (normally closed), COM (common) are derived.


Rated relay current: 10A@240VAC (resistive load).

It is recommended to use outputs for switching resistive load up to 5A @ 240V AC.


Serial ports

The Wiren Board NETMON-1 is equipped with two half-duplex RS-485 ports and two RS-232 ports (RX/TX only).

Both RS-485 ports and one RS-232 port are output to RJ45 connectors on the front panel, one RS-232 port is output to RJ45 connector on the back panel.

Linux devices:

  • /dev/ttyNSC0 - RS-485 on I8 connector
  • /dev/ttyNSC1 - RS-485 on I6 connector
  • /dev/ttyNSC2 - RS-232 on I4 connector
  • /dev/ttyNSC3 - RS-232 on rear panel connector

See also RS-485 for information on working with RS-485 and connecting peripherals.


Debug console

Debug console (debug UART) is output to connector I2 (see below), as well as to the comb inside the case. The port has 3.3 V levels and requires a special USB-UART or RS232-UART adapter to connect to the computer.

For details on working with the debug console, see Debug UART.



Front panel relay

thumb|700px| front panel thumb|700px|

thumb|300px|схема передней панели

ports function
и1 discrete input
и2 1-wire / Debug UART
и3 discrete input
и4 RS-232
и5 discrete input
и6 RS-485
и7 discrete input
и8 RS-485
и9 discrete input
а1 ADC input
а2 ADC input
а3 ADC input
а4 ADC input
а5 ADC input
а6 ADC input
а7 ADC input
Ehternet i1 i2 i3 i4 i5 i6 i7 i8 i9
1 Y/W discrete input 1 5v discrete input 6 - Isolated GND - Isolated GND - Isolated GND
2 Y discrete input 2 5v discrete input 7 - discrete input 11 - discrete input 15 - discrete input 19
3 G/W discrete input 3 Debug Tx discrete input 8 GND Isolated GND - Isolated GND - Isolated GND
4 B discrete input 4 1-Wire discrete input 9 RS-232 Tx 1 discrete input 12 RS-485 A2 discrete input 16 RS-485 A1 discrete input 20
5 B/W discrete input 5 GND discrete input 10 GND Isolated GND RS-485 B2 Isolated GND RS-485 B1 Isolated GND
6 G Isolated GND Debug Rx Isolated GND RS-232 Tx 1 discrete input 13 GND discrete input 17 GND discrete input 21
7 Br/W Isolated GND GND Isolated GND - Isolated GND - Isolated GND - Isolated GND
8 Br Isolated GND GND Isolated GND - discrete input 14 - discrete input 18 - discrete input 22
Ethernet а1 а2 а3 а4 а5 а6 а7
1 Y/W 3.3V - - - - - -
2 Y 3.3V - - - - - -
3 G/W GND - - - - - -
4 B ADC input 4 ADC input 1 ADC input 6 ADC input 2 ADC input 7 ADC input 3 ADC input 8
5 B/W GND GND GND GND GND GND GND
6 G ADC input 5 - - - - - -
7 Br/W 5V - - - - - -
8 Br 5V - - - - - -


Back panel

thumb|300px|RJ-45 Pinout on the back of WB NETMON-1

RJ-45 connector on the rear panel, pinout:


Ethernet
1 Y/W RS-232 TX (2)
2 Y RS-232 TX (2)
3 G/W RS-232 RX (2)
4 B V+ input (5-15V)
5 B/W V+ input (5-15V)
6 G RS-232 RX (2)
7 Br/W GND
8 Br GND
shield GND



List of GPIOs

Wiren Board NETMON-1: List of GPIOs


Standard wiring diagrams

Button connection example


Low voltage load control

12/24V relays, LEDs, fans, signal lights, etc.

The low-voltage load can be controlled by four relays on the front panel.


Electric contactors with control voltage of 220 V

Connect the contactor control coil via the relay on the front panel.

Relay in Wiren Board NETMON-1 contains no protective damping chains, aware when connecting inductive loads.


Sensors with analog voltage output

Connect the ground of the device to the GND terminal, or connect to a common ground bus. The sensor output is connected to analog inputs in A1-A7 connectors.


Sensors with analog current output

There are no special current inputs in the Wiren Board NETMON-1, but you can use a resistor 100-300om, convert the current into voltage and connect as in the previous paragraph.


Sensors with resistive output

Using an external resistor and a reference voltage, the divider must be assembled to obtain a voltage output (see previous paragraphs). As a reference you can use the output of +5V from pins 7-8 of connector A1, 1 to 2 of the connector I2.

The sensors are conveniently connected to the "A1" connector, which has two ADC inputs and reference voltages.


Analog sensors with external power supply

Analog sensors with external power, such as electrochemical sensors series MQ-xxx, humidity sensors HIH-4000, etc. It is also convenient to connect to the connector "A1", which has ADC inputs and reference voltages.


Sensors/counters with pulse outputs

Such devices form a signal by closing two wires that are suitable for them. Connect one wire to the "Isolated GND" pin. Connect the second wire to one of the corresponding contacts (discrete input) of connectors I1,I3,i5,i7,I9.

Some counters have a pulse output on the optocoupler, then the two wires have a polarity - "plus" and "minus". In this case, the minus is connected to "Isolated GND", "plus" to "discrete input".


Network connection of 1-Wire

The 1-wire connection uses the I2 connector.

Connect the ground of the network to the contacts GND (7-8@I2, etc.) or common ground bus. Data line to "1-Wire" contact ( 4@I2). Power line to contact "5V" (1-2@I2) (internal power supply). External 1-Wire bus power supplies are allowed.

When using a passive power supply pin of each sensor is connected to the earth wire. In this case, the bus consists two wires attached, respectively, to '1-Wire "and" GND ".


RS-485 network connection

See RS-485.

The Wiren Board NETMON-1 has two RS-485 ports on the "I6" and "I8" connectors.

Lines A B are connected to terminals A and B respectively.


Temperature and humidity sensor

Wiren Board NETMON-1 can be equipped with a built-in temperature and humidity sensor. For more information, see SHT1x Sensor.

Software

Wiren Board Software

МКА-3 Software